How to make custom Tshirt

The Ultimate Guide to Ordering Custom Shirts for Your Merch Store 👕✨

When it comes to merch trends, custom shirts will always be a top contender. They’re fun, useful, and perfect for expressing personal style, promoting a business, or adding an exciting product to your merch store. Whether you're looking to design shirts for an event, gift, or retail, creating your own custom shirt shouldn’t be stressful—especially when you partner with an ethically focused company like Yourstuffmade.com, a B Corp certified organization that prioritizes sustainable and responsible manufacturing. 🌍💚

Here’s your step-by-step guide to creating the perfect custom shirt:


Step 1: Prepare Your Design File 🎨

Your design is the heart of your custom shirt, so having the right file format ensures top-notch quality. Ai or PNG files work best, but we also accept PDF, JPEG, and PNG.

What if I can’t design my own artwork? 🖍️

No worries, we’ve got your back! Simply grab a pen and paper, sketch out your idea, and send it to us. It doesn’t need to be perfect! Our team will take your sketch and convert it into a polished, digital design. This helps avoid endless revisions and brings your vision to life faster.


Step 2: Research Your Preferred Printing Method 🖨️

There are several ways to print your design onto a shirt, and choosing the right method depends on your design complexity and budget.

1. Silk Screen Printing 🎨

The most popular method, silk screen printing involves manually pressing ink through a mesh screen to transfer the design onto the shirt. It’s perfect for simple designs with 1-2 colors and leaves a soft finish. This is also the most cost-effective option for larger quantities, making it ideal for bulk orders.

2. Heat Transfer Printing 🔥

This method uses heat to transfer your design from a special paper onto the fabric. It’s great for detailed, full-color designs but may not last as long as silk screen printing. Heat transfer is also excellent for small runs or custom one-off shirts.

Pro Tip: If you’re unsure about which printing method to choose, our team can guide you through the decision-making process based on your design and needs!


Step 3: Choose Your Shirt Material 🧵

Picking the right fabric is key to ensuring comfort and functionality. Consider the purpose of your custom shirts—whether they’re for everyday wear, athletic use, or something else entirely. Here's a breakdown of the top materials:

1. Combed Cotton 🌿

Combed cotton is softer than regular cotton thanks to a special treatment process that removes short fibers and impurities. This results in a smoother, more durable fabric that feels amazing to the touch.

Best for: Everyday casual tees, fashion-forward designs.

2. Quick-Dry Fabric 🏃‍♂️

Ideal for activewear, quick-dry fabric wicks sweat away from the body and promotes fast evaporation. These shirts are typically made from polyester, nylon, or merino wool and are perfect for workouts or outdoor activities.

Best for: Sports uniforms, gym apparel.

Ethical Bonus: Choosing organic cotton or recycled polyester from Yourstuffmade.com ensures you’re supporting sustainable, eco-friendly manufacturing practices. 🌱


Step 4: Decide on the Quantity 📦

At Yourstuffmade.com, we aim to minimize waste by offering variable minimum order quantities (MOQ) depending on fabric and design complexity. Our base MOQ for custom shirts is 50 pieces, which is ideal for small businesses and creators testing the waters.

Pro Tip: For a small price difference, we recommend ordering 100 pieces to get more value and maximize your investment.


Step 5: Choose Your Sizing Breakdown 📏

Getting the right sizes is crucial for customer satisfaction. With Yourstuffmade.com, there are no restrictions on how you break down your order by size. This flexibility allows you to cater to different body types without worrying about minimums for each size.

We offer all international sizing US, UK, Asia etc, please request this in your quote.

Here’s a general size guide to help you decide:

  • Small (S): Chest 34-36 inches
  • Medium (M): Chest 38-40 inches
  • Large (L): Chest 42-44 inches
  • Extra-Large (XL): Chest 46-48 inches
  • Plus sizes: Ranging from 1X to 4X for broader inclusivity.

📊 Pro Tip: Review your audience's preferences or past sales data to decide on the most popular sizes. It’s always better to have a balanced mix!


The Importance of Ethically Manufacturing with Yourstuffmade.com 🌍💚

Why should you care about how your custom shirts are made? At Yourstuffmade.com, we’re committed to sustainable and ethical manufacturing. As a B Corp certified company, we ensure that:

  • Our materials, such as organic cotton and recycled polyester, have a low environmental impact.
  • Workers are paid fair wages and enjoy safe working conditions.
  • Our production processes aim to reduce waste, water use, and energy consumption.

When you choose us, you're not only getting high-quality custom shirts, but you're also supporting a greener planet and fair labor practices. 🌱


Ready to Create Your Custom Shirts? 👕✨

Whether you’re creating shirts for your brand, special event, or merch store, the process is simple when you partner with Yourstuffmade.com. From design to production, we’re here to help you every step of the way with an easy, eco-friendly process that supports ethical manufacturing.